CNC Milling
3, 4 & 5-axis precision milling
Complex 3, 4, and 5-axis milling for intricate orthopedic implants, bone plates, and surgical instrument housings.
- Okuma Genos M560V full 5-axis
- Bridgeport Conquest 480V full 4-axis
- Tolerances to ±0.0004"
Core Capabilities
Advanced Machining for Surgical-Grade Components.
Multi-axis CNC and EDM under one quality system. Tolerances to ±0.0004" across milling, turning, and EDM platforms — supported by in-house finishing, inspection, and design.
CNC Turning
Live-tooling, dual-spindle turning
High-precision turning for cylindrical components, bone screws, rods, and powered surgical tool drive shafts.
- Dual Spindle live tooling turning centers
- HAAS DS30 SSY 5-axis with live tooling
- Micro parts down to 3mm diameter
Wire EDM
Zero-cutting-force precision
Ultra-precise cutting for complex geometries, splines, and delicate features in hardened medical-grade alloys.
- Two Mitsubishi Electric MV1200S units
- Zero cutting force on delicate parts
- Exceptional surface finish capabilities
Sinker EDM
Blind cavities & sharp internal corners
Specialized electrical discharge machining for blind cavities, sharp internal corners, and complex 3D shapes.
- Machining hardened tool steels and exotics
- Custom EDM tooling and fixtures
- Burr-free processing for critical components
End-to-End Manufacturing
Secondary Processes & Finishing
Six in-house finishing services keep your parts on one floor — eliminating supply-chain delays between machining and ship.
Laser Marking
UDI-grade permanent marking
Permanent, high-contrast UDI and part marking using Trumpf Vectormark and Epilog Laser Fusion M2 workstations.
Mirror Polishing
Implant-grade mirror finishes
Specialized mirror finishing for orthopedic implant components (hips, knees) ensuring optimal biocompatibility and wear resistance.
Precision Grinding
Three surface grinders + polishing
Equipped with 3 surface grinders, including two Mitsui units with 3-axis auto feed, plus dedicated polishing stations.
In-House Heat Treating
Controlled thermal processing
Controlled thermal processing to achieve exact hardness and material property specifications without supply chain delays.
Sand Blasting
Texturing for osseointegration
Surface texturing and preparation of medical components for enhanced osseointegration or aesthetic finishing.
TIG & MIG Welding
Surgical assembly welding
Precision welding services for complex surgical instrument assemblies and multi-component fixtures.
Extended Capabilities
Beyond Machining — Full-Spectrum Medical Manufacturing.
Ultra-precise components, cleanroom-ready finishes, biocompatible materials — manufactured to global medical-device standards.
Medical-Grade 3D Printing
MJF · SLA · DLP
MJF, SLA, and DLP technologies for rapid iteration — ideal for prototyping, surgical guides, and anatomical fit-checks. Biocompatible resins and advanced polymers.
- MJF, SLA, DLP processes
- Surgical guides & fit-checks
- Biocompatible resins
Injection Molding
Class VI medical-grade volume
Validated high-volume production for medical device components. Processing of Class VI medical-grade materials. Insert molding and overmolding for complex assemblies.
- Validated high-volume production
- Class VI medical-grade materials
- Insert molding & overmolding
Vacuum Casting
Low-volume soft-touch parts
Low-volume production of medical-grade parts without hard tooling. Silicone, polyurethane, and elastomeric materials. Perfect for soft-touch grips, seals, and wearable enclosures.
- No hard tooling required
- Silicone, polyurethane, elastomers
- Grips, seals, wearables
Differentiator
Tight Tolerances
±0.0004" across CNC & additive processes
Differentiator
Scalable
Rapid prototypes through low/mid-volume production
Differentiator
Cleanroom-Compatible
Finishes ready for sterilization workflows
Differentiator
Zero China Dependency
Manufacturing across U.S., Europe & India
Have a complex part the standard shop can't quote?
Send your STEP files and tolerance stack — we'll respond with a manufacturable quote and DFM feedback.